Advances in Selective Photocatalytic Oxidation of p-Xylene to Terephthalic Acid as a Sustainable Route: A Short Review on Photocatalyst Formulation and Related Reaction Mechanisms

This review examines the production of terephthalic acid via the oxidation of p-xylene, comparing catalytic and photocatalytic approaches. The commercial AMOCO process employs a cobalt/manganese/bromide catalyst system but requires harsh conditions, including high temperatures and acidic environments, raising environmental and safety concerns. While effective, its complexity and severe reaction conditions highlight the need for further optimization. In contrast, photocatalytic oxidation under milder conditions offers a more sustainable alternative. However, research on truly heterogeneous photocatalysts remains limited. The development of hybrid catalysts that exclude expensive noble metals holds promise for selective terephthalic acid production with minimal by-products. Advances in photocatalyst design-particularly in non-metallic and hybrid systems-could address key challenges such as limited light absorption and charge recombination, enhancing overall efficiency. Despite these advancements, maintaining high selectivity for terephthalic acid while minimizing by-product formation remains a critical challenge. Additionally, scaling up the photocatalytic process for industrial applications requires overcoming issues related to catalyst stability, recyclability, and cost-effectiveness. Continued research on improving catalyst performance and long-term stability will be essential for establishing photocatalytic oxidation of p-xylene as a viable and environmentally friendly route for terephthalic acid production.