Curved Fabry-Pérot Ultrasound Detectors: Optical and Mechanical Analysis

Optical fiber-based acoustic detectors for ultrasound imaging in medical field feature plano-concave Fabry–Perot cavities integrated on fiber tips, realized via dip-coating. This technique imposes constraints on sensor geometry, potentially limiting performance. Lab-on-Fiber technology enables complex three-dimensional structures with precise control over geometric parameters, such as the curvature radius. A careful investigation of the optical and mechanical aspects involved in the sensors’ performances is crucial for determining the design rules of such probes. In this study, we numerically analyzed the impact of curvature on the optical and acoustic properties of a plano-concave cavity using the Finite Element Method. Performance metrics, including sensitivity, bandwidth, and directivity, were compared to planar Fabry–Perot configurations. The results suggest that introducing curvature significantly enhances sensitivity by improving light confinement, especially for cavity thicknesses exceeding half the Rayleigh zone (∼45 μm), reaching an enhancement of 2.5 a L = 60 μm compared to planar designs. The curved structure maintains high spectral quality (FOM) despite 2% fabrication perturbations. A mechanical analysis confirms no disadvantages in acoustic response and bandwidth (∼40 MHz). These findings establish curved plano-concave structures as robust and reliable for high-sensitivity polymeric lab-on-fiber ultrasound detectors, offering improved performance and fabrication tolerance for MHz-scale bandwidth applications.